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HomeBath Mats & Bath RugsShaped Bath Mats

Bath Mats & Bath Rugs

Shaped Bath Mat
& Bath Rug Manufacturer

Oval, round, scalloped, cloud, animal and fully custom die-cut shapes — bound to survive the wash, GOTS and OEKO-TEX certified

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Silhouettes That Survive the Wash

A shaped bath mat is the fastest way to make a bath range look designed rather than sourced. It is also the easiest thing to get wrong: cut a silhouette badly, bind the curve badly, and the mat unravels within a season. We tuft with the cut line planned in, die-cut or hand-cut the shape, and bind the full perimeter rather than heat-sealing it — and we tell you at sampling stage when a shape you have designed will not hold up, rather than after your customer has washed it twice. Oval, round, scallop, cloud, arch, heart, star, animal and fully bespoke silhouettes to your own artwork.

The Shape Is Easy. The Binding Is Not.

Cutting a bath mat into a cloud, an oval or an animal silhouette takes an afternoon. Making that silhouette survive fifty washes takes a bound edge, correctly tensioned around every curve, on a pile that was tufted with the cut line already in mind. That is the part that separates a shaped bath mat you can put your brand on from one that comes back as a return.

So we bind rather than heat-seal, we plan the tufting around the intended silhouette, and we are honest at sampling stage about which shapes will not hold up — thin necks, sharp internal corners and long narrow protrusions are the usual problems. If a shape you have designed will fail, we would rather tell you before the order than after the first customer complaint.

Shape familiesOval and round; scalloped, cloud and wave edges; arch and half-moon; hearts, stars and flowers; animal silhouettes; contour and pedestal mats; and fully custom die-shapes to your artwork.
How a shape is madeTufted on a broadloom, then die-cut or hand-cut to the silhouette and bound around the full perimeter. The binding is where a shaped mat lives or dies — a poorly bound curve unravels within a season, so we bind rather than heat-seal.
Design input we needA flat vector (AI, EPS, SVG or PDF) is ideal. A clean scaled sketch or a photograph with dimensions is enough for us to prototype from.
Practical limitsVery narrow necks, thin protrusions and sharp internal corners are hard to bind durably. We will tell you when a silhouette will not survive laundering, and propose the nearest version that will — rather than shipping something that fails in the customer's bathroom.
SizingShaped mats are quoted to the bounding box, not the silhouette. Tell us the overall footprint you need on shelf and we will work the shape back from that.
BackingNon-slip latex backing cut to the silhouette. Latex-free, TPR and unbacked options available.
CertificationOEKO-TEX® Standard 100 default; GOTS organic, GRS recycled, OCS and BCI available.
MOQ & lead timeLow, flexible MOQs. Shaped programmes need one extra sampling round for the die and the binding, so allow 3–4 weeks to approved sample.

Shaped Bath Mats in Production

A selection from our shaped and sculpted bath mat range. Children's shapes are covered separately on our kids' bath mats page.

AH-BT-BM-005 Ivory Scallop Edge Tufted Bath Mat — cotton bath mat manufactured by Abhi Home, India

AH-BT-BM-005

Ivory Scallop Edge Tufted Bath Mat

Tufted ivory ground finished with a scalloped outer edge. The simplest way into shaped bath mats — a rectangular footprint with a decorative silhouette, so it merchandises on a standard shelf but photographs as a design piece.

OEKO-TEXScalloped Edge100% Cotton
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AH-BT-BM-017 Cream Oval Reversible Cotton Bath Mat with Ruffle Trim — cotton bath mat manufactured by Abhi Home, India

AH-BT-BM-017

Cream Oval Reversible Cotton Bath Mat with Ruffle Trim

Oval format with a full-perimeter ruffle trim, woven reversible in cotton. Oval is the highest-volume non-rectangular shape in bath and the easiest to introduce into an existing range.

OEKO-TEXOvalReversible
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AH-BT-BM-016 Sand Damask Embossed Carved Bath Mat — cotton bath mat manufactured by Abhi Home, India

AH-BT-BM-016

Sand Damask Embossed Carved Bath Mat

Carved and embossed tufting that sculpts a damask relief into the pile surface — shape expressed through the pile rather than the outline, for retailers who want the effect without a die-cut footprint.

OEKO-TEXCarved PileNon-Slip Backing
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GOTS & OEKO-TEX Certified Shaped Bath Mats

Every construction on this page can be produced to certified standards. Which certificate applies depends on the yarn and the programme, so we confirm it in writing at sampling stage — and the certificate travels with the shipment, not just the sales pitch.

GOTS

Global Organic Textile Standard — for programmes built on certified organic cotton, covering the fibre and the processing chain through to the finished shaped bath mat.

OEKO-TEX® Standard 100

Tested for harmful substances on the finished article. Our default certification for bath programmes, and the one most retail buyers ask for first.

GRS & OCS

Global Recycled Standard and Organic Content Standard, for recycled-content and blended-organic programmes where full GOTS is not the right fit.

Social & systems

Sedex registered, SA 8000, BSCI, ISO 9001:2015 and ISO 14001 — the audit trail large retail accounts require before onboarding.

Certificate scans and transaction certificates are supplied on request — see all certifications →

Frequently Asked Questions

Can you produce a bath mat in a completely custom shape?

Yes. Send a flat vector file (AI, EPS, SVG or PDF), or a clean scaled sketch with dimensions, and we will prototype the silhouette. Allow one extra sampling round compared with a rectangular mat, because the die and the edge binding both need approving.

Which shapes are the strongest sellers?

Oval is the highest-volume non-rectangular shape and the easiest to add to an existing range. Scalloped and cloud edges perform well because they read as designed while still merchandising on a standard shelf. Animal and character silhouettes sell hardest in the children's category.

Are there shapes you will not make?

We will make almost anything, but we will not ship something we know will fail. Very thin necks, sharp internal corners and long narrow protrusions are difficult to bind durably and tend to unravel in the wash. When a design has one of those, we will say so and propose the nearest silhouette that will survive laundering.

How are shaped bath mats sized and quoted?

To the bounding box rather than the silhouette, because that is what determines material usage and shelf footprint. Tell us the overall footprint you need and we will work the shape back from it.

Can shaped bath mats be organic or reversible?

Organic, yes — any shape can be produced in GOTS certified cotton. Reversible is more limited, because a die-cut mat needs a bound edge and most reversible constructions are woven flat; oval and scalloped reversible formats work, more complex silhouettes generally do not.

Prototype a Shaped Bath Mat

Send us a vector file or a scaled sketch and we will come back with a prototype, an honest read on whether the silhouette will last, and a price.

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The Full Bath Mat & Bath Rug Range

Seven constructions, one factory, one set of certifications. Mix them into a single coordinated bath programme or buy any range on its own.

Bath Mats & Rugs

Tufted Cotton Bath Mats

Cut & loop, combo and carved tufted pile

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Bath Mats & Rugs

Woven Bath Mats

Loom-woven relief, texture built into the cloth

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Bath Mats & Rugs

Reversible Bath Mats

Two usable faces, flat-woven and hand-loomed

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Bath Mats & Rugs

Organic Bath Mats

GOTS certified organic cotton programmes

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Bath Mats & Rugs

Kids' Bath Mats

Child-safe pile, playful colour and motif

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Bath Mats & Rugs

Crochet Bath Mats

Hand-crocheted cotton, artisanal texture

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